Common Pitfalls in PV Testing & How to Avoid Them

June 4, 2025

The Seven Rules for Reliable PV Testing

Field performance testing is a pivotal process for validating photovoltaic (PV) system performance, ensuring that contractual guarantees are met, and accurately quantifying energy potential. However, test failures are often attributable to overlooked methodological flaws. Drawing on extensive industry experience, we offer a robust, standards-based testing methodology designed to mitigate these risks.

1. Establish Rigorous Test Procedures

A well-defined test procedure is foundational to reliable performance testing. Ambiguities in procedure can lead to misalignment among stakeholders and erroneous test execution. Clearly specifying test conditions, measurement protocols, and data acceptance criteria ensures that all parties share a common understanding.

Solution: Develop a comprehensive, site-specific test procedure that adheres to applicable standards (e.g., ASTM E2848), explicitly defines data collection protocols, and secures consensus among all stakeholders.

2. Implement Meticulous Planning

Reliable PV TestingTechnical precision in planning is critical. Misaligned timelines, insufficient environmental characterization, or lack of stakeholder coordination can compromise test validity. This involves not just setting a test window but also anticipating weather patterns, coordinating schedules, and ensuring personnel are prepared.

Solution: Conduct a detailed assessment of site-specific conditions, ensure adequate testing windows, and maintain robust communication channels among all parties. Verify that all necessary equipment and personnel are ready prior to test initiation.

3. Guarantee Environmental Representativeness

Testing under non-representative environmental conditions—such as improper irradiance or temperature ranges—produces misleading results. Environmental conditions must align with the test’s objectives, and correction models should only be applied when clearly justified.

Solution: Deploy accurately calibrated meteorological sensors, maintain alignment, and ensure that testing occurs within allowable conditions. Use validated correction models only when test conditions meet predefined criteria.

4. Maintain Data Integrity Through Accurate Acquisition

Data acquisition errors—such as unsynchronized SCADA or DAS systems—introduce significant bias and undermine test validity. Technical alignment ensures that data is consistent, timestamped correctly, and free from anomalies.

Solution: Ensure full synchronization of all data streams, particularly for irradiance and power measurements. Conduct pre-test validation of all data acquisition and monitoring systems. Regularly review data for consistency and integrity.

5. Prioritize Sensor Calibration and Maintenance

Sensor degradation, contamination, or improper calibration can introduce significant measurement uncertainty. Consistent calibration and maintenance protocols are essential for accurate data.

Solution: Use sensors with traceable calibration certificates. Establish a maintenance schedule for cleaning and recalibration, and regularly cross-validate sensor readings against reference standards. Monitor sensor drift over time.

6. Monitor System Availability and Manage Curtailment

Operational disruptions—whether due to inverter outages, utility curtailments, or maintenance—can distort test outcomes. It is essential to accurately log, classify, and address these interruptions.

Solution: Implement robust protocols for logging, evaluating, and excluding intervals impacted by availability issues. Coordinate with utilities to minimize curtailment risks. Ensure that downtime is properly categorized and reported.

7. Ensure Comprehensive Documentation

Test outcomes are only as credible as their documentation. Poorly documented tests lack transparency and are difficult to defend, particularly in contractual disputes.

Solution: Archive all raw data, analytical methods, assumptions, and final results in a standardized format. Adopt consistent templates to ensure clarity and traceability. Document any deviations from standard procedures.

 

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